Economic efficiency

Case study:

Economy of time by leveling flame-cut parts up to 35 mm thickness

 

Method 1: manual leveling                           Method 2: roller leveling 

                                                                                          (FlatMaster®120)

manual leveling roller leveling
number of parts to be leveled per year 30,000 30,000 number of parts to be leveled per year
expenditure of time per part in minutes 20 2 expenditure of time per part in minutes
overall time expenditure per year 10,000 1,000 overall time expenditure per year
calculation of the hourly rate calculation of the hourly rate
collaborators per machine and working shift 2 2 collaborators per machine and working shift
hourly rate (full costs) 65€  150€ hourly rate (full costs)
Overall costs for leveling per year 650,000 € 150,000 € Overall costs for leveling per year

  

Savings potential of using a roller leveler: ca. 500,000 € per year

  

Note: this is a simplified extract of the ARKU calculation tool for economic efficiency of precision levelers for parts. Individual calculations can be conducted on request.